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Drivers door armrest replacement

50K views 18 replies 16 participants last post by  bassic  
#1 ·
First off, Hello! I'm new to the Pilot but not new to Honda. I have been trolling in the dark on this forum for quite some time now and just this last month have purchased an '09 Pilot EX-L with 39k miles. The car is in great condition and loving it. So, I was in the dealership getting a complimentary transmission service and one of the service advisers saw my armrest on the door and said that the rippling will get worse and it will eventually crack. I'm talking about the vinyl cushioned pad on the door. The next few days my boss who is also a pilot owner came to me and said that his had cracked and he wanted me to look into replacing it for him. I have ordered the part from my local dealer for $36.45 and I'm looking to see if anyone has done this job before. I'm pretty handy with cars and used to work with a tech for Volvo on the weekends when I was in school so I know a few little tricks. If anyone has some tips on doing it I would be very appreciative! Glad to be on the forum and so much info on here for me to learn from. When I do the job I will post a write up on how I did it also if anyone else wants to try it.
 
#4 ·
• Take care not to scratch the door and related parts.
• When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.

1. Using a flat-tip screwdriver wrapped with protective tape, push on the upper lock tab (A) and pivot the inner handle cap (B) on the bottom tab (C), then remove the cap and the screws securing the inner handle (D).

2. Remove the screw.

3. Remove the mirror mount cover.

4. Remove the door panel (A) with as little bending as possible to avoid creasing or breaking it.
4-1 Start at the bottom edge of the door panel, release the clips with a commercially available trim pad remover.
4-2 Detach the upper clips.
4-3 Starting at the rear, pull the door panel upward.
NOTE: The inner handle cable (B) and the latch cable (C) are connected to the inner handle (D). Do not pull the door panel up too far, or these cables will be damaged.

5. Remove the inner handle (A) from the door panel:
5-1 Hold the door panel (B) away from the door.
5-2 Pull on the front of the inner handle to detach the first clip. Keep pulling until the rest of the clips are detached, then remove the handle.

6. Driver's side, disconnect the power window switch connector (A), the power mirror switch connector (B), the door subharness connector (C). With DPMS: Disconnect the power mirror connector (D) and the harness clip (E). Passenger's side, disconnect the power window switch connector (F), the courtesy light bulb socket (G), and detach the harness clip (H) from the panel.

7. Remove the door panel (I).
NOTE: If you are only removing the door panel, go to step 11. If you are doing further disassembly, proceed to step 8.

9. (skipped step eight as we only want to remove the armrest) If necessary, remove the screws from the back of the door panel (A) and release the hooks (B), then remove the armrest (C).

11. Install the door panel in the reverse order of removal, and note these items:
• If the clips are damaged or stress-whitened, replace them with new ones.
• Replace any damaged cable fasteners with new ones.
• The latch cable (A) should be fixed to the cable fastener (B) with the latch in the locked position as shown.
• Make sure the connectors are plugged in properly, and the cables are connected securely.
• Do the power window control unit reset procedure .
• Make sure the window and the power door lock operates properly.
• When reinstalling the door panel, make sure the plastic cover on the door is installed properly.

Resetting the Power Window Control Unit

1. Turn the ignition switch to ON (II).

2. Move the power window all the way down by using the power window DOWN switch.

3. Open the driver's or front passenger's door.

4. Do the following four times before going to step 5 :
NOTE: Do each bullet step within 5 seconds of each other.
• Turn the ignition switch to LOCK (0).
• Push and hold the driver's power window DOWN switch.
• Turn the ignition switch to ON (II).
• Release the driver's power window DOWN switch.

5. Confirm that AUTO UP no longer works. If AUTO UP still works, repeat step 4 , paying close attention to the 5 second time limit.

6. Move the power window all the way down using the power window DOWN switch.

7. Pull up and hold the power window UP switch until the power window is all the way up, then continue to hold the switch for several seconds.

8. Confirm that the power window control unit is reset by using the power window AUTO UP and AUTO DOWN function. If the power window still does not work in AUTO, repeat the procedure several times, paying close attention to the 5 seconds time limit between each bulleted step. If window still does not work, troubleshoot the power window circuit.



GOOD LUCK!!!
 

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#6 ·
I appreciate the detailed instructions above however I took a different route in replacing the armrest on my Honda Pilot. The process was easy and took less than 15 minutes. I removed the side mirror cover, removed screws behind door handle, removed one screw under armrest, then grabbed bottom of door panel and pulled it out until the door clips popped off. In my case, all door clips popped out at the same time. Then I did not disconnect any wiring harnesses or anything else. I just lifted the door panel up to release it over the door frame and held onto the panel with one hand and reached around the other to remove the 3 screws that holds the armrest on. Armrest then comes right off. Went back together very easily.
 

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#13 ·
#19 ·
I bought a set of replacement arm rest covers for $20 on ebay, also bought a center console cover at the same time for around $30. I removed both pieces myself and took them to a local automotive upholstery shop. I don't remember the exact cost but it was around $30 to have the new fabric installed, and it came out perfectly. They both look better than the original factory pieces, and so far have been holding up very well for over the past year.

I only replaced the drivers side armrest cover since the passenger side wasn't worn.