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PSA #2 Inspect your Ground Wires

16K views 23 replies 11 participants last post by  ConrodM  
#1 ·
Discovered during a rattling heat shield repair for a vehicle in the fleet was another corroded ground wire. The engine-to-frame ground wire literally fell apart after removing two bolts. Had a spare Walmart nEverStart battery cable in stock and easily replaced the wire. Not sure which wire type is best as the OEM ground wires seem to be the woven strand type versus wire in a protective sleeve. Best to discover your corroded wire in your driveway before a no-start situation occurs.
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#4 ·
Ahh, everyone loves the classics. :)
 
#3 ·
I don't know if it's a "Honda thing", like it's so common to hear someone hates a certain manufacturer from one issue that may or may not be something attributable to that manufacturer (like none of us would drive any car again if it was an [takata] airbag that we thought made a car unreliable).

But my pilot's cables were totally corroded away and had to replace with a new battery.

And my friend's 2017 Accord had the same thing, after only two years the battery failed and the cable clamps were gone to just dust around the terminals. Covered under warranty but still seemed a lot of bad luck on two Hondas.

Anyway for sure, good advice.
 
#5 ·
hmm maybe I should bring a ground strap with me on my vacation. bare uncoated metal will corrode faster than covered or coated metal and uncoated IS cheaper so no one should be surprised to see this on a vehicle.
 
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#6 ·
also anyone interested in grounding a DC electrical circuit on any vehicle read this...
 
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#12 ·
Heat could melt the insulation? I haven't dealt with this on modern vehicles but on classic cars this is a common mistake people make, the engine gets grounded to the chassis via straps from the back of the valve cover to the firewall and from the front of the engine (water pump bolt for my Impala) to the battery.

@dr bob has to know, he's our retired engineer that knows everything about everything. (that's a compliment, not sarcasm)
 
#20 ·
"PSA #2 Inspect your Ground Wires"

I know this is an old thread and I hope I'm not talking out of school here but... I don't think I've ever had anything fail like that before. I would say that at least every 6 months I'm inspecting everything inside the engine compartment and under the car. I mean, checking tightness of bolts, inspecting wires, connections and the condition of any rubber boots, leaks etc. . I'm not saying I'm perfect, but any wire/battery connection that started to show that blue/green copper oxidation like in the pics above would of had been changed out long before that.

Disclaimer: I'm not trying to chastise anyone with my response. I just believe that small problems usually become big problems and it's best to take care of them while they're "small". It usually costs a lot less while they're small.
 
#21 ·
My sons Kia Forte had a mostly covered braided ground cable that was totally corroded from battery to fender well. The bolt was rusted and snapped trying to remove it. Drilled/tapped/replaced with new cable and bolt. Cleaned off paint prior and used Kopr-Shield. All his small electrical issues went away.

Any of those rust/corrosion concerns underneath or anywhere warrant a nice coating of Fluid Film.