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2004 Drivers side floorboard rust

115 views 7 replies 4 participants last post by  Rusty_and_halfway_trusty  
#1 ·
While trying to install some wiring for off road lights, I noticed a smell under the carpet and when I pulled it back was met with a ton of rust chunks. I shopvacc'ed them up and pushed on the metal to see the damage. Unfortunately it's almost a Flintstone car. I've never read anyone else having these issues and hope I'm the only one. MN car all year round since 2004. I'll be extensively cleaning and welding in some thicker patch panels to keep it going for a few more years but interested to see if anyone else knows about this?

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#8 ·
Thank you very much! I actually redid my rear frame with 1/4” steel just so that I could reattach my hitch and tow a light jetski. Earlier this summer, I had to patch up the area near the rear jacking points as they've rusted out. And now this. I'm starting to slowly admit defeat that I won't be able to keep my Pilot on the road forever- that MN salt is killer though. On the brightside, I'm getting pretty good at welding and patching :ROFLMAO: