I'm curious about the risk of PCV freezing due to the added catch can?
I don't see this as a big risk. The amount of "blowby" vapour is quite small. So even if some moisture in the fuel lines to or from the catch can freezes, it should not be enough moisture there to completely clog the lines. The oil and miosture in the catch can itself can feeze as much as it wants without causing any issues. And after a pretty short drive, the engine heat should melt any ice. Only risk would be if the catch can is full I guess.
Problems with PCV freezeing and causing engine failures should be caused by the actual PCV valve freezing i presume, which has nothing to do with whether a catch can is installed or not, right?
Or am I missing something here?
I live in central NJ and we see all seasons, including freezing temps around 0F. Have had such temperatures in winter (so far) and have also changed the oil on them. As long as PCV hoses from Home depot are not used, and the proper PCV/Oil hoses are used, Freezing would not be much of an issue.
Regardless of the outside temperature, the temperature within the engine bay is relatively high.Within the controlled system of hoses and a catchcan, the temps are even higher. When the engine is shut off and no vacuum is present, any and all condensation would find the lowest point to pool and drain into. Thus, I am not overly concerned about freezing.
I check my catch can every oil change I do and as you can see in the link I provided, they are not high enough to concern me of an overflow and I also dump the contents with the old oil. In all honesty, given the volume of the can and the amount collected, I can go through 10 oil changes, and still not be concerned with it overfilling before dumping. However, I do not advise that
One thing to bear in mind is this, anytime anyone makes a modification to their vehicle that modification needs to be serviced routinely. Very similar to other consumables within the automobile that we periodically check and maintain.